PiotEngineering

Robot Cells: Ready to Run When They Arrive

We build turnkey robot cells for handling work such as palletizing, machine tending and assembly, and we take on design, integration, commissioning and training. Every cell is built and tested virtually first. On site, the job is fine-tuning with real parts, not writing the program from scratch.

  • Palletizing

    We build cells that stack boxes, sacks, crates or parts onto pallets at the end of the line. The heavy, repetitive lifting moves to the robot, and so does the problem of staffing the end of the line on every shift. Pallet patterns, slip sheets, empty pallet supply and the hand-off to the stretch wrapper are part of the cell. Details on the robotic palletizing page.

    Palletizing
  • Machine tending

    A six-axis robot reaching through the open door of a CNC lathe to place a raw blank at the chuck, with a drawer-type buffer of blanks in front of it.

    Machine tending means a robot loading and unloading machines such as CNC machine tools, presses or injection molding machines. The machine keeps running through breaks, shift changes and nights, and your operator moves on to quality checks and setup. What decides the result is part presentation, the gripper and the interface to the machine: robotic machine tending.

    Machine tending
  • Simulation and cycle time

    Every cell is built in software first. Before installation, you see that the robot reaches every point, collides with nothing and runs a cycle time within the target takt time. We run the PLC program against the virtual cell and catch logic errors at a desk: simulation and cycle time.

    Simulation and cycle time
  • Used robot integration

    A used robot cuts the investment considerably, but it brings risks: unknown operating hours, worn gearboxes, an older controller generation. We inspect used robots, integrate them into cells and commission them. We also supply new and used spare parts with warranty for ABB, KUKA and other brands: used robot integration.

    Used robot integration

Assembly cells

Screwing, pressing, inserting and gluing follow the same method: the part and the process first, the robot second. Welding cells have their own group: robotic welding.

Why one team does all of it

In handling cells the robot is rarely the problem. How the part reaches the robot and how the robot holds it decide the outcome. That is why gripper design, part presentation, guarding and the PLC program come from one team and are tested together in the same simulation. We choose the robot brand to suit the job.

Guarding, light curtains and the safety circuit are designed with the cell, not added afterwards. Before shipping, we see the cell run together. The last step on site is reaching production rate with real parts and training your operators and maintenance team.

Have a cell in mind?

Let us see your part, your target volume and the space where the cell would go. On the first visit we'll tell you plainly which jobs suit a robot and which don't.

Or call us now: +90 533 268 32 34